VulcanForms develops and operates an industrial-scale metal additive manufacturing platform that combines laser powder bed fusion (LPBF), precision CNC machining, AI-powered software, and real-time monitoring. The company has built a vertically integrated operation across two Massachusetts facilities: a 160,000 sq ft production hub in Devens housing the GEN 3 metal printer, and a precision machining and assembly operation in Newburyport.
The GEN 3 printer features a 40 kW laser system comprising 75 individual 550 W lasers, designed to run continuously and produce mission-critical components with micron-level precision and fully dense material properties. This hardware is paired with proprietary software and monitoring systems that integrate the additive and subtractive manufacturing processes into a single production workflow.
VulcanForms serves aerospace, defence, medical devices, transportation, energy, and compute sectors. The company originated from MIT and has commercialized its technology to address the scalability challenges that have historically limited metal additive manufacturing in industrial production environments.
